Description
Converting · Maintenance
Converting Maintenance
Develop a structured approach to converting maintenance and support interventions with technical evidence.
StartsTo be announced
FormatOnline
Duration5 months
Commitment80 hours · 3–4 hours/week
Who it is for
Maintenance technicians and managers, converting supervisors, and production professionals responsible for reliability.
Capability developed
Develop a structured maintenance capability
Connect the systemRelate materials, equipment, variables, and conditions.
Interpret evidenceUse observations and data to understand what is happening.
Build technical judgmentMove from isolated facts to supported conclusions.
Communicate decisionsExplain findings and next actions clearly.
Built with The INSCO Method
Technical knowledge applied to production cases
Participants investigate symptoms, contrast hypotheses, and defend decisions using evidence.
Initial Diagnostic ProfileEstablishes the starting point.
Interactive CasesTurn production situations into practice.
Coach AIChallenges technical reasoning.
Diagnostic Development ReportMakes progress visible.
Course support
Interactive cases
Live webinars
Individual technical challenge and live industry exchange
Coach AI
Challenges each hypothesis with corrugated-process knowledge and technically argues whether the participant’s answer is well founded—without providing the solution.
Industry Trainers
Industry Trainers analyze complex cases, explore selected subjects in depth, answer technical questions, and share experience in live webinars.
Course syllabus
11 modules
Open each module to review its technical scope.
01. Maintenance organization and structure in converting
- Maintenance organization in the converting area
- Maintenance structure, documentation and task allocation
- Mechanical audit criteria for converting machines
02. FFG / casemaker and rotary die cutter feeder systems
- Opening and vacuum systems
- Front stops and guides
- Side squaring devices
- System adjustments
- Side register
- Feed cylinders
- Parallelism measurement
- Eccentricity measurement
- Wear measurement
03. Flexographic units in FFG / casemakers and rotary die cutters
- Opening and closing wheels
- Locking system
- Ink circuits in printing units
- Anilox roll maintenance
- Anilox roll damage analysis
- Clearance measurement
- Surface speeds
- Ink regulation systems
04. FFG / casemaker maintenance: slotter
- Creasing systems
- Knives
- Parallelism and eccentricities
- Shaft clearances
- Defective slot cuts
- Slots and flap cleaner
- Die cutting section
- Polyurethanes
05. FFG / casemaker maintenance: folder gluer
- Parallelism and verifications
- Gluing system
- Bundle counter ejector
06. Rotary die cutter maintenance
- Die-holder cylinder
- Polyurethane cylinder
- Dimensional variations
- Piggy-back effect
07. Flat die cutter maintenance
- Feeder
- Gripper bars
- Die cutting body
- Scrap removal
- Bundle former
08. Multi-point folder gluers
- Feeder
- Aligner
- Breaking module
- Automatic bottom module
- Folding module
- Transfer module
- Delivery and presses
09. Electrical installations
- Electrical installation maintenance criteria
- Checks and coordination with the maintenance plan
10. Compressed air, effluent treatment and fire protection installations
- Compressed air installations
- Effluent treatment installations
- Fire protection installations
11. Autonomous maintenance in converting
- Autonomous maintenance routines
- Production staff involvement
- Maintenance task organization and follow-up
Next course date to be announced
Converting Maintenance
Online · 5 months · 80 hours · 3–4 hours/week
Sign in to see tuition and available enrollment options.Sign in to enroll
